Forklift spare parts zapi ac0 inverter 1120-500004-00-10 traciton controller
Product name | controller |
Parts number | 1120-500004-00-10 |
11205000040010 | |
Voltage | 24V |
Current | 150A |
Used for | hangcha ep pallet truck ept20-18wa ept20-20wa |
Product name | controller |
Parts number | 1120-500004-00-10 |
11205000040010 | |
Voltage | 24V |
Current | 150A |
Used for | hangcha ep pallet truck ept20-18wa ept20-20wa |
1) WATCH DOG
MDI-PRC Code = 8
– Cause: It occurs when the embedded WATCH DOG protection is not
able either to cut off the power stage when not triggerd or it is
not able to activate the power stage when triggered.
– Remedy: Verify the motor is connected and the continuity of the three
motor phases. If the alarm occurs permanently, it is necessary
to substituite the controller.
2) EEPROM KO
MDI-PRC Code = 13
– Cause: It occurs due to a HW or SW defect of the non-volatile
embedded memory supporting the controller regulations.
– Remedy: Try to execute a CLEAR EEPROM operation. This consists of
Entering the ALARMS item in the MAIN MENU’. Push at the
same time the two right side buttons to enter the hidden ZAPI
MENU’. Roll up and Down until the CLEAR EEPROM appears
on the hand set display. Push Twice the Enter Button. Switch
the key off and on to check the result. If the alarm occurs
permanently, it is necessary to substituite the controller.
3) LOGIC FAILURE #1
MDI-PRC Code = 19
– Cause: It occurs when the battery voltage overtakes 45V (when the
battery is 24V) or 47.5V (when the battery is 36V). It also
occurs when the supply voltage inside the logic falls less than11Vdc.
– Remedy: Normally the overvoltage occurs due to the regenerative
braking energy increasing the battery voltage; the undervoltage
of the logic supply, can be due to a depletion in the key voltage
So first of all check for your failure mode then contact the Zapi
technician to look for a countermeasure.
As a matter of fact this alarm may occurs also for a HW failure
and, in this case, it is necessary to substituite the Controller.
4) LOGIC FAILURE #2
MDI-PRC Code = 18
– Cause: It occurs when the circuit, to compensate for the dead times of
the sine waves, is failed.
– Remedy: It is necessary to substituite the Controller.
5) LOGIC FAILURE #3
MDI-PRC Code = 17
– Cause: It occurs when the circuit to limitate via HW the current peak in the controller is active.
– Remedy: It is probably a power failure or a logic failure. If it occurs
permanently it is necessary to substituite the Controller.
6) CHECK UP NEEDED
MDI-PRC Code = 99
– Cause: This is just a warning to call for the time programmed maintanance.
– Remedy: It is just enough to turn the CHECK UP DONE option to level
ON ,after the maintanance is executed.